Abstract

Carbon fiber (CF)-reinforced polyethylene (PE) composites have low density, outstanding corrosion resistance and good processability. These materials are widely promising for household appliances, automobiles and construction industries. Nevertheless, PE is a non-polar inert matrix with extremely low surface energy, leading to poor interfacial wettability and bonding force with CF. Interfacial debonding frequently occurs along with low load transfer efficiency, failing to meet the service requirements of high-performance structural components. In this study, CF was carboxylated with hydrogen peroxide, and Cu-BTC porous materials were in situ grown on the fiber surface to obtain modified CF (CF-Cu-BTC). The CF-Cu-BTC was then incorporated into a low-density polyethylene (LDPE) matrix. The MOF layer improves the interfacial compatibility and bonding force between the fibers and the matrix and enhances the overall mechanical properties and structural stability of the composites. The mechanical performance of CF composites is remarkably superior to that of pure LDPE. Compared with the pristine sample with a tensile strength of 11.04 MPa, the composite exhibits an enhanced tensile strength of 26.63 MPa, an increase of 141.20%. Scanning electron microscopy results confirm that no gaps exist between the CF and LDPE, verifying favorable interfacial compatibility. MOF-modified CF effectively improves the mechanical properties of resin-based composites. This study provides practical guidance for advanced composite applications.

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