Abstract

This study addresses the critical challenge associated with the removal of reactive yellow dyes from aqueous media and industrial wastewater streams. Owing to their pronounced chemical stability and resistance to conventional degradation techniques, such dyes constitute a substantial environmental concern. In this context, the present work investigates the efficacy of unmodified magnetite nanoparticles (plate-like rounded structures 6–23 nm in size), synthesised under rigorously controlled conditions and well characterised, as high-performance adsorbents for the sequestration of persistent dye species exhibiting limited susceptibility to rapid degradation. The effects of key operational parameters on dye removal efficiency were systematically evaluated to establish optimal treatment conditions. Complete removal of reactive yellow dye (100%) was achieved within 30 min at low initial dye concentrations (20 mg/L) under mildly acidic conditions and continuous agitation. Adsorption equilibrium studies, interpreted using the Langmuir isotherm model, revealed a maximum adsorption capacity of 33 mg/g under optimised conditions. Thermodynamic analysis indicated that the adsorption process is spontaneous (−ΔG° ≈ 46–54 kJ/mol) and endothermic (ΔH° = 21.12 kJ/mol), accompanied by an increase in system disorder (ΔS° = 0.2 kJ/mol × K). Importantly, experiments conducted using real wastewater matrices demonstrated performance comparable to that obtained in deionised water, thereby underscoring the practical applicability of the proposed system. Furthermore, the nanoparticles retained more than 90% removal efficiency after five consecutive adsorption–desorption cycles, employing a basic eluent for dye desorption and surface regeneration. The intrinsic magnetic properties of the adsorbent additionally enable facile recovery and potential reutilisation in secondary applications, including asphalt production. Collectively, these findings highlight the considerable potential of magnetite nanoparticles as effective and reusable adsorbents for wastewater remediation and support further investigation toward pilot-scale implementation.

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