Abstract

To investigate the nonlinear dynamic characteristics of magnetic suspended dual-rotor systems, this study examines periodic and quasi-periodic responses induced by bearing nonlinearities, including flux leakage and magnetic saturation effects. A nonlinear dynamic model is established using the finite element method, incorporating unbalance excitation and nonlinear bearing forces. A comprehensive parametric analysis is conducted to evaluate the effects of rotational speed, initial stiffness, and initial damping on the system’s dynamic responses and bifurcation behavior. The results reveal the occurrence of period-5 and quasi-periodic vibrations under nonlinear bearing conditions. In the quasi-periodic regime, low-frequency components dominate, and the force–current characteristics of the magnetic bearings spread over a wider band, reflecting a multi-valued force–current relationship. Furthermore, decreasing initial stiffness and increasing damping advance the onset of quasi-periodic responses and reduce the corresponding critical rotational speed. Notably, through real-time control adjustment, quasi-periodic motion can be converted into periodic motion, thereby distinguishing the system from conventional mechanically supported rotor systems. Experimental results obtained from a magnetic suspended dual-rotor test rig validate both the bearing-force model and the dynamic model, and further reveal periodic variations in system response under different speed ratios.

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