Abstract

Physical treatment can improve the quality and overall characteristics of insoluble dietary fiber (IDF). This study investigated the effects of microjet homogenization treatment (MT), ultra-high-pressure treatment (HP), and ultrasonic treatment (UT) on the compositional profile, microstructure, basic properties, and bioactivity of IDF from okara. The modification processes increased IDF yield (unmodified IDF: 65.55%; MT-IDF: 70.51%; HP-IDF: 75.29%; UT-IDF: 79.09%). The mechanical action disrupted the compact structure, refined the particles, and increased the specific surface area (SSA). Compared with unmodified IDF (0.18 m2/g), the SSA values of MT-IDF, HP-IDF and UT-IDF increased by 83.33%, 50.00%, and 72.22%, respectively, thereby improving the overall hydration characteristics and adsorption performance of IDF. UT-IDF exhibited excellent water-holding capacity (8.11 g/g), yet its thermal stability ((mass loss: unmodified IDF (36.50%), MT-IDF (23.59%), HP-IDF (26.11%), and UT-IDF (33.74%)) and rheological properties (shear rate range of 35–40 s−1: unmodified IDF (1.77 Pa·s), MT-IDF (15.86 Pa·s), HP-IDF (21.11 Pa·s), UT-IDF (5.36 Pa·s)) were relatively inferior to those of MT-IDF and HP-IDF. Notably, MT-IDF exhibited superior modification effects, including a loose, porous microstructure, enhanced adsorption performance, and favorable prebiotic potential (Lactobacillus acidophilus 36h-OD600: 0.594; Bifidobacterium longum 36h-OD600: 0.509). Among the three physical modification methods, MT offers significant advantages in enhancing the quality of IDF from okara, improving its processing suitability, and facilitating its high-value utilization. However, this study still has certain limitations: the evaluation of the correlation between fiber digestion rate and probiotic potential was based only on in vitro models and has not been systematically evaluated using real food matrices.

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