Abstract

Pin-fins are widely used to enhance heat transfer in compact heat exchangers, turbine cooling passages, and electronic devices, but their complex geometries make accurate thermal–fluid prediction computationally expensive. This paper presents a geometry-aware multiscale (GAMS) graph neural network (GNN) for predicting steady turbulent flow and heat transfer in a two-dimensional channel containing arbitrarily shaped pin-fin geometries. An automated framework integrating geometry generation, meshing, and ANSYS Fluent simulations was developed to construct the training dataset. Pin-fin geometries were parameterized using piecewise cubic splines, generating 1000 unique configurations through Latin Hypercube Sampling. Each simulation was converted into a graph representation, where nodes contained spatial coordinates, normalized streamwise position, one-hot boundary indicators, and signed distance to the nearest wall. These graph-based features were used to train the GNN to predict the temperature, velocity magnitude, and pressure fields directly from geometry. The network achieved excellent predictive accuracy, successfully capturing boundary layers, recirculation zones, and upstream stagnation regions while reducing computational wall time by 2–3 orders of magnitude compared to conventional CFD simulations. Overall, the proposed GNN provides a fast, reliable surrogate modeling framework for complex thermal–fluid flow configurations.

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